PCB mount AC power Brass socket metal parts
Descrizione
In-Die Staked Electrical Contacts
Wenzhou SAIJIN ‘s autostaking operation houses high speed high precision stamping presses, which produce in-die staked terminals, springs, and other electrical contact assemblies. In the in-die staking process, bimetal or solid contact rivets feed from a feeder system into the progressive stamping die. The stamping die then stakes the rivet into place and simultaneously produces the completed part.
Autostaked parts are more consistent in quality than semiautomatic or hand staked parts. And autostaking production rates are thousands of parts per hour, which makes it a cost-effective assembly technology.We make our own bimetal and solid cold headed electrical contact rivets in our SAIJIN factory , cold forming facility.
In our autostaking operation in SAIJIN, Cina, we have complete toolroom. We design and make our own dies and spares. All of our autostaking tools are “Classe A” dies, designed for high precision stamping, so they will run consistently for millions of parts.
For lower production volumes or for prototyping, we offer low volume hand or semiautomatic production. In these cases, the dies are less expensive than the high speed automation dies.
Our production is controlled and supported by our quality system, which is certified to ISO9001: 2015, and is compliant with the automotive specific clauses of TS 16949 including PPAP, APQP, and FMEA.
We can help with part design.
Descrizione del prodotto | Electrical stamping parts | ||
Capabilities Applied/Processes | Progressive Die Metal Stamping
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Equipment Used to Manufacture Part | 45 Ton Punch Press Cold Heading Toggle | ||
Test Equipment | Hardness tester,Chemical analysis,Digital Measuring Projector, Dynamic Balancing Tester, Plating Tester | ||
Tightest Tolerances | Flatness of ±0.05 | ||
Material Used | Terminal: Brass-CDA260,Copper ,Phosphor copper ,Beryllium Copper Rivet:
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Trattamento della superficie | Silver/Zinc/Nickel/Tin/Chrome Plating, Pickling, Powder Coating,Hot Galvanized,Polishing,Brushing, eccetera. | ||
In process testing/inspection performed | Full Dimensional Contact Torque | ||
Caratteristiche | Customized Design, Small Order Allowed, Sample Product Available, Prezzo competitivo | ||
Industry for Use | Automotive Switch , Socket, Relè | ||
Delivery Location | Cina | ||
Standards Met | Customer supplied print, 2D,3D CAD Drawing | ||
nome del prodotto | Electrical stamping parts |
A client in the appliance industry approached Wenzhou Saijin Electrical Alloy Co,per IL manufacturing of a brass staked assembly. Using the customer supplied drawings we were to manufacture the assembly, which was to be used within an appliance safety switch.
The manufacturing processes included auto staking, cold heading, and progressive die metal stamping. Equipment used in the process included a bimetal machine-composite contact and a 45 ton punch press.
The assembly was made using CDA 260 brass, the contact was composed of; 90% silver and 10% cadmium oxide on copper.
Upon completion of manufacturing, we performed contact torque and full dimensional testing. The client was extremely satisfied with all aspects of service and production, and we were commissioned to supply them with 1 a 1.5 million units per order of this brass staked assembly.
To learn more about this project, or for more information on our other products and services, per favore contact VIVIAN(vivian(a)wzsaijin.com).
Informazioni aggiuntive
Luogo d'origine: | Zhejiang, Cina |
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Marchio: | SAIJIN |
Numero di modello: | SJ-Socket metal parts |
Tipo: | Plug With Socket |
Grounding: | Standard Grounding |
Tensione nominale: | 220v |
Corrente nominale: | 20UN |
Applicazione: | Residential / General-Purpose |
Prezzo: | competitive ex-factory price |
OEM/ODM service: | it is accepted |
Vantaggi: | high precision and reliability |
Sample service: | it is provided |
Sample delivery time: | normally 1-3 giorni |
Modalità di spedizione: | express freight or by air or by sea |
Quality standard: | ISO9001:2000 |
Environment standard: | ROHS standard |
Factory standard: | SGS approval |
Raw standard: | ROHS approved |