PCB mount AC power Brass socket metal parts

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PCB mount AC power Brass socket metal parts

 
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In-Die Staked Electrical Contacts

SAIJIN Facility

Wenzhou SAIJIN ‘s autostaking operation houses high speed high precision stamping presses, which produce in-die staked terminals, springs, and other electrical contact assemblies. In the in-die staking process, bimetal or solid contact rivets feed from a feeder system into the progressive stamping die. The stamping die then stakes the rivet into place and simultaneously produces the completed part.

Autostaked parts

 

Autostaked parts are more consistent in quality than semiautomatic or hand staked parts. And autostaking production rates are thousands of parts per hour, which makes it a cost-effective assembly technology.We make our own bimetal and solid cold headed electrical contact rivets in our SAIJIN factory ,  cold forming facility.

We have full die design and toolroom departments.

 In our autostaking operation in SAIJIN, China, we have complete toolroom. We design and make our own dies and spares. All of our autostaking tools are “Class A” dies, designed for high precision stamping, so they will run consistently for millions of parts.

For lower production volumes or for prototyping, we offer low volume hand or semiautomatic production. In these cases, the dies are less expensive than the high speed automation dies.

Our production is controlled and supported by our quality system, which is certified to ISO9001: 2015, and is compliant with the automotive specific clauses of TS 16949 including PPAP, APQP, and FMEA.

We can help with part design.

Product Description
Product Description

Electrical stamping parts

Capabilities Applied/ProcessesProgressive Die Metal Stamping

Cold Heading

  • Form Rivet in House
Assembly

  • Silver contact to Terminal
Equipment Used to Manufacture Part45 Ton Punch Press
Cold Heading Toggle
Test EquipmentHardness tester,Chemical analysis,Digital Measuring Projector, Dynamic Balancing Tester, Plating Tester    
Tightest TolerancesFlatness of ±0.05
Material UsedTerminal: Brass-CDA260,Copper ,Phosphor copper ,Beryllium Copper
Rivet:

AgNi /Cu  , AgCdO/Cu ,Ag,Ag/Cu
Cu ,Brass
AgSnO2/Cu
Gold Plated
Surface TreatmentSilver/Zinc/Nickel/Tin/Chrome Plating, Pickling, Powder Coating,Hot Galvanized,Polishing,Brushing, etc. 
In process testing/inspection performedFull Dimensional
Contact Torque
FeaturesCustomized Design, Small Order Allowed, Sample Product Available, Competitive Price                     
Industry for Use

Automotive
Earth Moving Equipment

Switch , Socket, Relay

Delivery LocationChina 
Standards MetCustomer supplied print, 2D,3D CAD Drawing
Product NameElectrical stamping parts

 

  A client in the appliance industry approached Wenzhou Saijin Electrical Alloy Co,for the manufacturing of a brass staked assembly. Using the customer supplied drawings we were to manufacture the assembly, which was to be used within an appliance safety switch.

 

 

The manufacturing processes included auto staking, cold heading, and progressive die metal stamping. Equipment used in the process included a bimetal machine-composite contact and a 45 ton punch press.

 

The assembly was made using CDA 260 brass, the contact was composed of; 90% silver and 10% cadmium oxide on copper. 

 

Upon completion of manufacturing, we performed contact torque and full dimensional testing. The client was extremely satisfied with all aspects of service and production, and we were commissioned to supply them with 1 to 1.5 million units per order of this brass staked assembly.

 

To learn more about this project, or for more information on our other products and services, please contact  VIVIAN(vivian(at)wzsaijin.com).

 

 

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Additional information

Place of Origin:

Zhejiang, China

Brand Name:

SAIJIN

Model Number:

SJ-Socket metal parts

Type:

Plug With Socket

Grounding:

Standard Grounding

Rated Voltage:

220V

Rated Current:

20A

Application:

Residential / General-Purpose

Price:

competitive ex-factory price

OEM/ODM service:

it is accepted

Advantages:

high precision and reliability

Sample service:

it is provided

Sample delivery time:

normally 1-3 days

Shipment ways:

express freight or by air or by sea

Quality standard:

ISO9001:2000

Environment standard:

ROHS standard

Factory standard:

SGS approval

Raw standard:

ROHS approved