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Green Tech small waste plastic recycle to biodiesel production plant

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Description

Green Tech small waste plastic recycle to biodiesel production plant

Waste tyres and Plastic pyrolysis plant can recycle waste raw material tyres , and plastic to fuel oil ,carbon black and steel wire. 

Pyrolysis process

Pyrolysis is a thermochemical treatment, which can be applied to any organic (carbon-based) product. In this treatment, material is exposed to high temperature, and in the absence of oxygen goes through chemical and physical separation into different molecules.

Put 10 tons waste into reactor after necessary decontamination processing and simple cutting, then close the door. Heat the reactor with wood, coal, oil or gas. When temperature reaches 100 degrees, pyrolysis starts in the reactor. And oil gas comes out from oil outlet. When oil gas from reactor goes through catalyst chamber, top cooling pipe, oil- waster separator, heavy oil is collected in the heavy oil tank. Other oil gas continue to go through high-power cooling system ( horizontal condenser) and cooling down , finally collect into the light oil tank. Uncondensable gas can be recycled to heat the pyrolysis machine reactor. When all the oil gas is extracted out, only carbon black and steel wire left in the reactor. After reactor cooling down, carbon black and steel wire slagging out automatically. Steel wire can be sold directly in the market to the steel factory. After process with a magnetic separator, carbon black mix with organic chemical adhesive can be used to make coal briquette. The calorific value reach to 6000 calories. It is a very good energy used to heat the reactor instead of wood , coal, gas , fuel.

Feeding raw material
2 hours
preheating
4 hours
oil producing 
10 hours
cooling reactor
4 hours
Discharging carbon black
2 hours
Pull steel wire out
0.5 hour
Total time for one batch
About 24 hours 

Output Oil 

Pyrolysis oil  

Pyrolysis Oil uses as substitute of Furnace Oil and can be used in Boiler Factories,glass factory , steel factory ,steel factory , Road Construction Unit (for making asphalt), Rolling Casting unit, Furnace Industries, Distillation units for converting diesel.
No.3 is bioidiesel (synthetic diesel )
Our Company

Founded in 1993, Xinxiang Huayin Renewable Energy Equipment Co., Ltd uses a proprietary pyrolysis process to decompose hydrocarbon waste of different types with recovery of pyrolysis oil, syngas and dry residue (carbon black).

Huayin Energy focuses on equipment manufacturing, project development and turnkey facility operations.
Thermal Decomposition Plants manufactured by HUAYIN are efficient at:

1. Solid Waste Management: processing of rubber and used tires, OTR tires, plastic waste and other hydrocarbons;
2. Liquid Waste Management: processing of waste muds, drilling solutions, oil sludge, waste engine oil, motor oil and lubricating oil;
3. Energy Recovery: MSW recycling to energy solution.

Huayin Group offers EPA Friendly and patent-pending system that meets or exceeds most countries’ environmental standards. We are committed to bringing innovative ideas to the marketplace that redefine the way to recycle.

Cases

6 sets 10 ton capacity Waste tyres /plastic to oil recycling machine installed in China Mainland.
Automatically carbon black discharging device enable carbon black discharged out in totally sealed condition , no pollution and save time .
Auto feeder machine feeding waste raw material with 50 ton hydraulic pressure , labour no need go inside of pyrolysis reactor , save feeding time and 100% safety. 

2 sets of 10 ton capacity tyre recycling to oil equipment installed in South Africa

The heating fuel can be pyrolysis oil that produced by the machine , the machine is equipped with oil burner .
36 meters integrated design condensing system , all of the condenser parts have been installed together in a frame , including oil water separator , oil tanks , vacuum pump , buffer tanks etc. it can save installation time for you and the welding quality can be ensured. 

Specification
Suitable raw material
waste tyres , used plastic , PMMA , oil sludge …etc
Oil Yield 
Depend on your raw material
Machine landing size
Width 10 meters , Length 30-40 meters.
Workers 
4 workers per shift , 3 shifts per day
Power 
25 KW 
Coolng mode
recycle water cooling 
Reactor size 
Reactor size 
Capacity we provide 
1 ton , 5 ton , 6 ton , 8 ton , 10 ton , 15 ton , 20 ton , 20 ton
Packing and delivery
Q1: What raw materials can be used?

A1: Waste tires, waste rubber, Waste sole, inner tube, waste cable sheath, bicycle, motorcycle tires; Waste plastics: PMMA, PE,
PVC, PE, PP, PS, all kinds of waste nylon products, etc.

Q2: What are the end products?
A2: If raw material is waste tire, end products are fuel oil, carbon black, steel wire and waste gas. If raw materials are waste
plastics and waste rubber, end products are fuel oil, carbon black and waste gas.

Q3: What’s the covering area of one set of 10ton’s pyrolysis plant?
A3: The machine covers 300m 2 (Length 20m*Width 15m). Besides raw material and end product storage areas, worker rest room and
simple office, you’d better prepare 600-800m 2 for the plant.

Q4: How many workers needed to operate the plant?
A4: 4 workers are enough for one set of pyrolysis plant.

Q5: How about the installation?
A5: We will provide foundation drawings to you after the deal is done and send engineer to guide the installation and train your workers on your working site .

Q6. What is the usage of the fuel oil producd by the machine ?
A6.Pyrolysis oil : Tire oil or plastic oil produced from the pyrolysis plant is widely used as fuel for industrial and commercial
purposes.
With the heating value 10500Kcal/Kg (tire oil) or 9500Kcal/Kg (plastic oil), this fuel oil will be good heating fuel which can be
applied for boiler factory, cement factory,glass factory and steel mill, etc

 

 

 

Additional information

Brand Name:

HUAYIN

Model Number:

HY-10T

Place of Origin:

Henan, China

Application:

Heating Oil

Grade:

B99

Standard:

ASTM D 6751

Product Name:

Pyrolysis Plant

Function:

Waste Tire/Plastic/Rubber Recycling To Biodiesel

Daily Capacity:

5Ton, 6Ton, 7 Ton, 8 Ton, 9 Ton, 10 Ton

Input Raw Materials:

Waste Tire, Waste Plastic, Waste Rubber

Output Products:

Fuel Oil

Oil Yield Rate:

20% – 70%

Technology:

Pyrolysis

Field:

Waste Management, Waste Recycling

Working Mode:

Batch Type

Workers For Operation:

4 People