RESEM waste tire plastic recycling to diesel fuel pyrolysis plant refining by integrated pyrolysis equipment

Description

RESEM waste tire plastic recycling to diesel fuel pyrolysis plant refining by integrated pyrolysis equipment

Mini all-in-one waste tire pyrolysis equipment without installation

 

Product Description

 

 Machine application

 

 

The solid wastes pyrolysis plant can process serious wastes, such as waste tires, waste plastics, waste rubbers, waste plastics, plastic bottles, plastics bags, industry paint residue, industry polyurethane, etc. to oil, realize solid wastes recycle to energy, oil, carbon black, steel, etc. 

 

This mini all-in-one design make the pyrolysis plant structure more compact, can save space, the capacity can process 500kg to 3 tons per 16 hours per shift.

 

 

The normal design occupy area about 150 square meters, such mini design just oppcupy about 50 square meter, and before delivery it is already finished installation, no need installation when machine arrive customers’ factory.

 

 

Specification

 

Model

HA-1-LGQZ

Capacity

1 tons

Reactor size

900x2200mm

Reactor thickness

16mm

Raw materials

Waste plastics, rubbers, waste tires,etc

Power

25KW

Reactor materials

Q245 R boiler steel

Plant weight

15tons

Oil percentage

30%-40%

Cooling form

Water cooling

Noise dB(A)

<85

Operation pressure

Normal pressure

Heating method

Direct heating

Fuel

Coal, wood, Natural gs, oil

Warranty time

24 months

 

Final products after pyrolysis can get, take tires as example.

Raw Material

Oil Rate

Steel

Carbon Black

Gas

Tires

45%-50%

15%-20%

30-35%

4%-10%

FUEL OIL (40% TO 45%)

The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.

CARBON BLACK (30% T0 35%)

Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

STEEL WIRE (10% TO 15%)

Tires contain steel wires and the amount range of 10% to 15% of thetotal tyre wastage. All of the steel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.

GAS (4% TO 10%)

Non-Condensable gases arise during the pyrolysis process. There aresome advantages such as …;

1. lt has higher calorific value as compared to natural gas.

2. It can be replaced where natural gas and propane are stored.

3. The high energy gas may be utilized as a source of energy for the Pyrolysis process.

4. The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.

 

Machine features:  

 

Automatic carbon black dischargine

Carbon black after pyrolysis can be discharged automatically at high temperature 200℃

 

Automatic feeding

Tires can be putted into pyroysis reactor by srew conveyor or hydraulic pressure device.

 

 

 

 

Safety: 

 

1. We use auto welding machine to make the reactor, which has a long life for about 5 years.

2. Professional heating treatment and x-ray detection chamber for welding seam.

3. With professional thermometer, professional pressure gauge and safety valve.

4. One water sealing tank to stop the fire coming back to the oil tank.

5. Three temperature meters and three safety valves on the reactor door, the oil separator tank, the water sealing tank.

6. One central control cabinet, giving alarms when temperature or pressure has something wrong. If nobody releases the gas for long time after the alarm, the safety valve will release itself to make sure of the safety

Energy saving 

 

1. Well sealing for heating system, no gas leak and saving fuel.

2. The exhaust gas will be recycled for reactor heating.

3. Continuous feeding with automatic feeder, no gas leak.

Environmental friendly: 

 

For the waste gas

 

The gas from reactor:This kind of gas is produced in reactor which contains Sulfur dioxide. We can use Emission Controller to process this kind of gas and then discharge it. 

 

Six steps for the heating smoke of the reactor control the smoke emission meet international standard.

 

 

 

 

 

Our Company

 

 

Since its establishment in 20009, the company has applied for 4 invention patents and more than 10 utility mode patents. It has been certified under “ISO9001 international quality management system” and “ISO 4001 environmental management system”. Moreover, it has been rated as the “municipal enterprise technology center”, the “top ten most innovative scientific and technological model enterprises of Henan province”, the “president company of the environmental specialty manufacturing industry association of Shangqiu and awarded the “certificate for energy saving and emission reduction technological model enterprise” and many other honors.

 

Relying on advanced production process of the industry, first-rate product quality and humanized service concept, the company, after years of unremitting efforts, has now become a leading enterprise of the pyrolysis equipment industry, the only enterprise in main China that can formally conduct national environmental impact assessment and the first choice for key projects of China.

 

From now on our machine sold to more than 30 countries, get good requptation and thank you the customers’

turst, we will always foucus on pyrolysis technology for a better world.

 

 

 

Our customer

 Our customer  all over the world 

 

 

Our Services
 

 

 

1.Pre-sales:

For customer to understand our product in the round more expediently, we provide online, telephone, email, mobile phone App etc. all-around consult ways for customer to choose, and we provide professional and productive real-time solution aiming at customers’ question. According customers’ different demands, Ruixin engineers provide customized service such as product standard, technological production norm and professional project planning and so on. Saving cost, improving performance for customer and satisfying needs of customers adequately.

 

2.In-sale Service:

Ruixin New Energy and Technology Development Co., Ltd promises customers that the product will be made in the most advanced technology and use the better materials to meet the requirements of the quality,specifications,performance of the contract and guarantee the product provided in the period of validity has satisfactory performance. We will regulate equipment production progress for our customers and timely and effectively communicate with customers to guarantee delivery within the stipulated time. After the completion of the production equipment, the personnel of quality inspection will control the quality strictly and will do the inspection before the goods will be sent. If the inspection cannot meet the requirement, the goods would not be sent.

 

3.After-sales:

Within 24 hours after installation and debugging is completed we will pay a return visit by the telephone about the degree of satisfaction of the service to rebuild the comprehensive maintenance and service records file. If the customers found the problems during the use, we would offered the timely, positive feedback and sufficient technical support. Ruixin New Energy and Technology Development Co., Ltd will offer the maintenance that is not on a regular basis. The product warranty lasts for one year .During the warranty ,we will be responsible for the fault caused by the design,technology and materials : If the product would be unavailable caused by the quality, we would be free for the replacement and the installation.

 

Packaging & Shipping

 

Contact

 

 

 

 

Additional information

Production Capacity:

750L/H

Applicable Industries:

Manufacturing Plant, Construction works , Energy & Mining

After Warranty Service:

Video technical support

Local Service Location:

None

Showroom Location:

None

Place of Origin:

Henan, China

Brand Name:

RESEM

Model Number:

HA-1-LGQZ

Type:

waste tire processor

After-sales Service Provided:

Video technical support, Field installation, commissioning and training, Online support

Warranty:

2 years

Machinery Test Report:

Provided

Video outgoing-inspection:

Provided

Marketing Type:

New Product 2020

Warranty of core components:

1 Year

Core Components:

Pressure vessel, Gear, PLC

Name:

pyrolysis equipment

Raw material:

waste tire, waste rubber, waste plastics

Capacity:

20tons

Refining pressure:

waste tire, waste plastic, rubber

working pressure:

normal pressure

cooling system:

water spray system

thickness of reactor:

14mm/16mm

reactor material:

boiler steel Q245

machine life:

5 years

Pyrolysis final product:

oil, carbon black, steel