Low-cost automatic waste tire recycling equipment pyrolysis fuel
Description
Largest Pyrolysis Plant
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| Crude oil distillation machine | Other pyrolysis plant machinery |
| |
Waster Plastic Pyrolysis Plant | Waste Plastic To Diesel Machine |
| Description of The Best Pyrolysis Machine |
This is a batch type pyrolysis equipment, PL series, Simple pyrolysis plant, simple spary water system
| Main Features of Pyrolysis Plant |
The system use less water in the process of production, the cooling efficiency is high, it is suitable for the hardened ground, and the cooling pipe is easy to clean, which is suitable for the plastic with high amount of impurity.
| Specifications of Pyrolysis Plant Machinery |
| Name: | 5-12Tons for example |
| Raw material: | Waste Tire, Plastic, Rubber, ect. |
| Oil output: | 40%-45% |
| Carbon output: | 30% |
| Gas out put: | 10-20% |
| Heating value: | 300-400Kcal/ M3 |
| Structure form: | Horizontal |
| Operating pressure: | Constant pressure |
| Heating material: | Nature gas, coal, pyrolysis oil, wood |
| Material of reactor: | Stainless steel 310S |
| Cooling mode: | Water spray cooling |
| Thickness of reactor : | 16 mm |
| Rotate speed of reactor : | 0.4turn/minute |
| Driving method | Gear drive |
| Usage And Applied Raw Materials |
Usage of The Equipment Pyrolysis:
Pyrolysing waste tire, rubber, plastic etc. to fuel oil,carbon black and steel wire.
Applied Raw Materials:
Rubber: tires, soles, leather strips, rubber tubes, and other rubber products.
Plastic: PP, PE, all kinds of plastic products
| Final Production of Pyrolysis Plant |
Fuel oil (40% to 45%)
The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
Carbon black (30% to 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system.
Steel wire (10% to 15%)
Tires contain steel wires and the amount range of 10% to 15% of thetotal tyre wastage.
Gas (4% to 10%)
Non-Condensable gases arise during the pyrolysis process. There aresome advantages such as:
1. lt has higher calorific value as compared to natural gas.
2. It can be replaced where natural gas and propane are stored.
3. The high energy gas may be utilized as a source of energy for the Pyrolysis process.
4. The amount of gas generated in the system is 12% to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1200 -1500 m3/day gas, which has an enormous energy potential when evaluated.
Typical industrial applications of pyrolysis oil as a fuel:
· Burners of Boilers
· Burners of Furnaces
· Burners of Hot Water
· Burners of Hot Air Generators
· Burners of Thermic Fluid Heater
· Burners of Hot Mix Plants
· Other Industrial Burners
· Electric Generators (mixed with 50% diesel)
· Diesel Pumps(mixed with 50% diesel)
Carbon Black:
Used as fuel in boiler/furnaces/cement plants, raw material for manufacturing carbon nano-tubes & activated carbon
Pyrolysis Gas:
Used as fuel to heat the plastic to oil reactor. Excess gas can be used for production of petrochemicals or electricity
Oil test report:
The continuous plant can get diesel directly which can meet Euro 3, Euro 4, Euro 5 standard.
| Working Process of Pyrolysis Plant |
First put wast tires into the vessel. After the material is fully loaded, then door of reactor is closed and tighten.
We need to start the burning system using coal, gas or oil and when the temperature reach 150 Deg.C, mixed oil in small quantity start coming out and oil recovery increase gradually as temperature reach 300 Deg.C and once the temperature reach 400 Deg.C, oil is fully recovered.
After getting all the oil, firing is stopped and temperature is brought down by using cooling system and then door is opened to get the rough carbon black and steel waste.
Then we put another tires for next shift production.
| Detailed Pictures of Pyrolysis Factory |
| Why choose us |
1. 17 years experience in pyrolysis technology
2. Professional installation and manufacture team
- Service and Support
Know-how transfer, engineering and design of the whole process furthermore
We suggest following services for consultancy, supervision during the erection and commissioning with test run.
Ruixin project engineer will go to the site and offer instruction for the machine installation, the commissioning and test run. Duration is totally 30 days, including travel time.
- Installation terms:
The buyer should provide double tickets, food, accommodation, Local traffic in buyer’s country and accident assurance, as well as salary of 80USD per day for seller’s engineer during installation and commissioning.
3. Rich experience in foreign trade
| Packaging and Shipping |
Ruixin is your global partner in sustainable tyre pyrolysis projects. Would you like us to consult us for your waste tyre pyrolysis project? We are looking forward to your enquiry.
Additional information
| Place of Origin: | Hainan, China |
|---|---|
| Brand Name: | RESEM |
| Type: | Rubber Machine |
| Condition: | New |
| Video outgoing-inspection: | Provided |
| Machinery Test Report: | Provided |
| Marketing Type: | New Product 2020 |
| Warranty of core components: | 1 Year |
| Core Components: | PLC, Engine, Motor, Pressure vessel |
| Tire Machine Type: | Tire Recycling Machine |
| Voltage: | 380V/50HZ |
| Dimension(L*W*H): | 2600*6600mm |
| Certification: | CE ISO |
| Warranty: | 1 Year |
| After-sales Service Provided: | Field installation, commissioning and training, Engineers available to service machinery overseas |
| Key Selling Points: | Sustainable |
| Power (kW): | 40 kW |
| Weight (KG): | 30 KG |
| After Warranty Service: | Field maintenance and repair service |
| Applicable Industries: | Manufacturing Plant, Construction works , Energy & Mining |
| Local Service Location: | None |
| Showroom Location: | None |
| Raw material: | Waste Plastic, tyre, rubber |
| Name: | Pyrolysis Technology For Waste |
| Final product: | Carbon Black, Fuel Oil, Wire |
| Reactor life: | 5-8 Years |
| Material of reactor: | Q245R/Q345R Boiler Steel |
| Pyrolysis Aim: | Fuel Oil Carbon Black |
| Gas out put: | 10-20% |
| Oil output:: | 40%-45% |
| Function: | Extract Diesel Oil |